The aim of this paper is to increase the mixing efficiency of helical static mixer, customizing the amount of fluid flow and analysing the Fluid flow inside the device (In-line shear flow analysis) is proposed in this article. The design of baffles in the blender has been optimized to get more shear forces between the fluids. In order to reduce the production cost, The whole product is developed using Additive manufacturing with Fused deposition method

Computational Fluid Dynamics, Static Mixer, Product design, Additive Manufacturing.